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Fabrication

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Fabrication

Johar Manufacturing Services LLC is a leading provider of fabrication services focused on the oil and gas sector. Our advanced capabilities and commitment to precision allow us to deliver high-quality fabricated components and structures that meet the stringent demands of this industry.

Key Technical Aspects of Our Fabrication Services

Custom Fabrication: We specialize in the custom fabrication of components tailored to specific project requirements. Our highly skilled engineers and technicians collaborate closely with clients to create bespoke solutions, ensuring optimal performance and compliance with rigorous industry standards.

Material Proficienc*: Our fabrication processes utilize a wide range of materials, including carbon steel (ASTM A36, A516), low alloy steel (ASTM A500), stainless steel (ASTM A312), and specialty alloys. This material expertise allows us to select the most suitable options for each application, ensuring durability and resistance to harsh environments.

Advanced Fabrication Techniques: We employ state-of-the-art manufacturing technologies, such as:

CNC Machining: Precision machining for critical components to achieve exact specifications and tolerances.

Plasma and Oxy-Fuel Cutting: High-speed cutting methods that provide clean edges and reduce material waste.

Rigorous Welding Standards: Our certified welders are trained in multiple welding techniques, including MIG, TIG, and FCAW. We adhere to ASME Section IX and AWS standards, ensuring that all weldments are performed to the highest quality and structural integrity. Each weld joint is rigorously inspected as part of our commitment to quality.

Integrated NDT Procedures: We incorporate comprehensive non-destructive testing (NDT) methods, such as ultrasonic testing (UT) and radiographic testing (RT), to evaluate weld integrity and material properties. This ensures that every fabricated component meets safety and performance criteria before deployment.

Production for Complex Structures: Our expertise extends to the fabrication of complex structural components used in offshore and onshore facilities, such as:

Support Frames and Racks: Designed to carry heavy loads and provide stability in dynamic conditions.

Piping and Skids: Custom-engineered skid packages and piping systems for optimal fluid transport in processing operations.

Offshore Platform Modules: Fabrication of modular units for offshore platforms, designed for efficient assembly and maintenance.

Quality Assurance and Documentation: We maintain a rigorous quality assurance program throughout our fabrication processes, ensuring adherence to applicable codes and client specifications. Comprehensive documentation is provided for all projects, including material certifications, welding procedure specifications, and inspection reports, ensuring traceability and compliance.

Have any questions

We’re here to help! Contact us for service inquiries, project assistance, or custom solutions.